Ampoule Filling Sealing Machine

Ampoule Filling & Sealing Machine is uses for the filling & sealing of glass ampoules. Machine is widely uses in pharmaceutical, biotech, cosmetic & chemical industry. We manufacture Ampoule Filling & Sealing Machine as per our standard model as well as custom made models

Machine built on principal of slant travel of ampoules while filling & sealing to take care wide variation of ampoule neck dimensions, thicknesses and ovality of available ampoules.
Unit built on Stainless Steel square pipe frame & totally encompassed with Stainless Steel coverings in pleasing matt finish. Large openings available on bottom side of the machine for absolute cleaning.
The pendant type electrical control panel is lifted from machine for ease of operation and safety

Salient Features

Compact GMP model
Production output ranging from 30 ampoules/minute to 150 ampoules/minute
All contact parts made from AISI SS 316L & other Non-contact parts made from AISI SS 304.
Machine is suitable to fill 1ml to 20ml ampoules and minimum change over parts from 1ml to 20ml ampoule size
“No Ampoule – No Filling” system
Ampoule neck centering during gas flushing and filling operations
Possibility of nitrogen gas flushing before, during and after filling
Full accessibility allows easy maintenance
Machine equipped with pre-warming station
Minimum change over time, little maintenance & easy cleaning

Process Operation

The sterilized ampoule tray directly loaded in to slant hopper of the unit. The Synchronized star wheel delivers ampoules one by one on moving eccentric ampoule rack in single/two/four/six.
During the stoppage of rack sequentially pre-gassing, filling, post gassing, pre heating and final sealing is achieved. Duly filled sealed ampoules then collected on collection tray automatically without hand touch.
The machine performs the following operations

Ampoule feeding by in-feed hopper, star wheel and ampoules transfer into transport rack
Two ampoules advanced per machine stroke.
Centering of ampoules necks during pre-heating, post heating, gas flushing and liquid filling.
Rotation of ampoules neck in the pre- heating and heating station.
Elimination of burdened-off ampoule tips by clippers and ejection into a separate container.

Model	AFS-30	AFS-55	AFS-100	AFS-150
No. of Head	Single	Two	Four	Six
Ampoule Handling Range	1 ml to 20 ml	1 ml to 20 ml	1 ml to 10 ml	1 ml to 10 ml
Production Output	15 to 30 ampoules/minute	30 to 55 ampoules/minute	55 to 100 ampoules/minute	80 to 150 ampoules/minute
Filling Accuracy	± 1%	± 1%	± 1%	± 1%
Require Gas for Sealing	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)	LPG & Oxygen (O₂)
Nitrogen Flushing	Pre & Post Nitrogen Flushing Available	Pre & Post Nitrogen Flushing Available	Pre & Post Nitrogen Flushing Available	Pre & Post Nitrogen Flushing Available
Power Specification	0.5 H.P.	1 H.P.	1 H.P.	1 H.P.
Electrical Characteristics	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System	230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L	Made from Stainless Steel 316L
Non Contact Parts	Made from Stainless Steel 304	Made from Stainless Steel 304	Made from Stainless Steel 304	Made from Stainless Steel 304
Overall Dimension	915mm (L) x 610mm (W) x 965mm (H)	915mm (L) x 760mm (W) x 965mm (H)	1200mm (L) x 1070mm (W) x 965mm (H)	1600mm (L) x 1400mm (W) x 1400mm (H)
* Power voltage can be adjusted as per customer’s domestic power voltage requirements. * Rights of technical improvements & modification reserved. * Illustrations & dimensions are shown for information purpose only.

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Ampoule Filling Sealing Machine

Salient Features

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